Malisko Engineering, Inc. Unclaimed

Transform your manufacturing operations with integrated automation solutions for improved efficiency and decision-making.

Enhance manufacturing efficiency and reliability through integrated plant floor control solutions.

Implement tailored automation solutions that enhance efficiency and compliance.

Maximize data potential with manufacturing intelligence services.

Enhance operational efficiency through seamless integration of IT and OT systems.

Enhance operational efficiency and secure data integration with tailored Industrial IT solutions for manufacturing.

Enhance operational efficiency and reduce costs through effective energy management and power quality monitoring.

Ensure compliance and reduce risk in regulated industries with our expert validation services.

Gain real-time visibility and health monitoring of your IT and OT systems for optimized performance.

Facilitates smarter manufacturing through tailored consulting in IIoT and automation.

Integrated Manufacturing Leaders

Mid-sized manufacturers seeking end-to-end OT/IT convergence and real-time visibility.

Regulated Industry Manufacturers

Regulated industry manufacturers needing validated, auditable automation and data.

Batch And Process Automation Manufacturers

Batch-focused process manufacturers needing scalable control and compliant batch execution.

Energy And Asset Reliability Focused Plants

Industrial plants seeking energy efficiency and asset health visibility.

Design, segmentation, and protection of OT networks including IDMZ, industrial firewalls, secure remote access, and CPwE to enable safe IT/OT data flow and resilience.

Collection, contextualization, and visualization of plant data for KPI tracking, real-time dashboards, traceability, and operational decision support.

Engineering and implementation of PLC/DCS control, batch and continuous process automation, plant floor integration, and panel/MCC design to ensure reliable production control.

Monitoring and analysis of energy use and power quality, including metering, power conditioning, dynamic sag correction, and energy data analytics to reduce costs and improve efficiency.

Validation planning and execution, documentation, and regulatory alignment for regulated industries to minimize risk and meet compliance requirements (e.g., 21 CFR Part 11).

Manufacture Smart

Manufacture Smart is Malisko’s end-to-end manufacturing automation platform connecting plant floor control, process automation, IT/OT convergence, and manufacturing intelligence for enterprise-wide visibility and control.

• Facilitates Comprehensive Management
  Manage your entire production process from a centralized platform, ensuring seamless integration and oversight.
• Optimizes Manufacturing Output
  Utilize advanced strategies and technologies to enhance control over your production processes, leading to significant efficiency gains.
• Enhances Operational Synergy
  Achieve greater operational efficiency and adaptability by integrating IT and OT resources across your enterprise.
• Enables Data-Driven Decisions
  Transform raw data into actionable insights with customized reports and real-time alerts to enhance operational efficiency.
• Secures and Optimizes Data Flows
  Implement strategies that connect IT and OT, enhancing data security and enabling real-time data access across the enterprise.
• Drives Streamlined Implementation
  Leverage a suite of integrated solutions to rapidly deploy effective automation tailored to your operational requirements.

Plant Floor Control

End-to-end plant floor control services that design, implement, and integrate plant floor control systems. We integrate prox switches, analog transmitters, discrete devices, motor control centers, panel design, power, PLCs, and HMIs into cohesive, scalable systems for plant-wide automation.

• Achieve Seamless Automation
  Integrating all components across the plant fosters streamlined operations and maximizes production efficiency.
• Facilitate Operator Interaction
  Human-Machine Interfaces (HMIs) provide intuitive control dashboards that enhance decision-making by showing real-time data and alerts.
• Ensure Reliable Control
  Programmable Logic Controllers (PLCs) provide robust control necessary for complex manufacturing processes, ensuring consistent operation.
• Enable Accurate Sensing
  Analog transmitters provide precise measurements essential for maintaining optimal process conditions and product quality in manufacturing.
• Support Automation Logic
  Discrete devices play a critical role in executing control logic, enabling automated responses to various production scenarios.
• Utilize Data for Decision-Making
  Continuous data collection allows for real-time monitoring and historical analysis, driving informed decisions and operational upgrades.
• Streamline Motor Management
  Motor control centers ensure efficient and safe operation of multiple motors, reducing downtime and operational risks.
• Enhance System Reliability
  Well-designed control panels facilitate efficient supply of power and signals, contributing to system durability and performance.
• Enable Efficient Sensing
  Proximity switches facilitate automatic detection of objects, improving safety and efficiency in production processes.

Process Automation Solutions

Malisko delivers process automation solutions for continuous or batch processing, utilities, and CIP. We design and implement end-to-end control, from PFDs and P&IDs to DCS deployment, legacy system migration, batch automation, and regulatory-compliant systems.

• Ensure Reliable Operations
  DCS setups provide comprehensive control and monitoring, essential for complex manufacturing environments.
• Ensure Compliance
  Aligning automation with regulations reduces risks and ensures product safety and quality in regulated industries.
• Enhance Process Control
  APC and MPC techniques optimize production processes, minimizing variability and improving overall efficiency.
• Facilitate Consistent Batch Production
  Using ISA S-88 ensures structured and efficient batch processing, leading to higher product quality.
• Modernize Your Control Systems
  Updating legacy systems reduces risks and improves adaptability to new technologies and regulatory standards.
• Clarify System Needs
  Detailed descriptions ensure alignment between engineering and operational teams, enhancing project outcomes.
• Visualize Control Systems
  P&IDs provide essential visual references that facilitate system understanding and compliance.
• Map Process Operations
  PFDs clearly outline process workflows, aiding in the design and optimization phases.
• Enhance Efficiency
  Standardized libraries help streamline development processes, minimizing errors and rework.

Manufacturing Intelligence

Manufacturing intelligence services transform plant data into actionable information through historical data collection, event-based data, relational databases, and reports, enabling KPI tracking, real-time dashboards, and web-based insights.

• Improve Data Accuracy
  Ensures comprehensive performance insights critical for informed decision-making.
• Monitor Operations Live
  Provides immediate insights into operational status for proactive management.
• Enhance Traceability
  Facilitates detailed tracking and compliance across production stages.
• Optimize Performance
  Provides essential metrics for continuous improvement initiatives.
• Improve Quality Control
  Ensures product quality by tracking essential production data.
• Organize Plant Data
  Streamlines access to important data, enhancing analysis and decision-making efficiency.
• Gain Operational Insights
  Aids in understanding production efficiency and quality control.
• Enhance Response Times
  Helps quickly identify and resolve issues, minimizing disruptions.
• Access Reports Anytime
  Facilitates decision-making by making data accessible across various platforms.
• Support Compliance
  Ensures sanitation processes meet regulatory standards for safety.

IT/OT Convergence

IT/OT convergence services to securely connect disparate systems using open systems, enabling data sharing across production lines and improving visibility and control across the operation.

• Enhances Cybersecurity
  Ensuring secure and compliant integration between IT and OT systems mitigates risks and protects sensitive data.
• Aligns IT and OT Objectives
  A well-crafted convergence strategy ensures that both IT and OT teams work towards common goals, improving collaboration and outcomes.
• Isolates Networks for Security
  The IDMZ helps protect critical production systems by clearly separating IT and OT environments, reducing attack surfaces.
• Facilitates Data-Driven Decisions
  By allowing different production lines to share information, you're able to make faster and better-informed decisions to optimize operations.
• Improves Operational Insights
  Real-time monitoring coupled with analytics allows companies to gain insights into operations, driving informed decisions and operational improvements.
• Supports Diverse Technologies
  Open-systems connectivity allows for the integration of various systems, promoting flexibility and adaptability in your operational landscape.

Industrial IT

Industrial IT design and deployment to build secure, scalable OT networks and information systems that support reliable manufacturing operations, including firewalls, data centers, virtualization, and network design.

• Protect Operational Technology
  Implement industrial firewalls that provide necessary security layers, safeguarding OT networks from external threats.
• Safeguard Against Threats
  Utilize advanced cybersecurity measures that protect your critical infrastructure from cyber risks and ensure compliance.
• Achieve Reliable Connectivity
  Utilize CPwE design principles to establish a robust communication framework that supports integration across operations.
• Enhance Cyber Security
  Deploy IDMZ and structured network designs to segregate critical systems, securing communication between enterprise and operational systems.
• Ensure Data Integrity
  Implement virtual machine backup solutions that secure critical industrial data against loss and enhance business continuity.
• Optimize Resource Utilization
  Use server virtualization to maximize hardware efficiency, reduce operational costs, and improve system resilience.
• Enhance Operational Flexibility
  Enable remote system monitoring and control, allowing operational adjustments without physical presence at the site.
• Facilitate Network Management
  Create structured industrial zones that streamline management and increase the security of plant networks.
• Streamline User Interaction
  Implement thin client solutions that simplify access to applications while reducing maintenance burdens.
• Localize Data Processing
  Deploy micro data centers that enhance data processing speed and local storage solutions for better operational efficiency.

Power Quality & Energy Management

Power quality and energy management services monitor energy use and power quality to identify issues, reduce costs, and improve efficiency through data-driven actions and power conditioning.

• Minimize Power Interruptions
  Ensures continuity of operations by correcting power sags promptly to prevent disruptions.
• Ensure Operational Stability
  Identifies and alerts on disturbances in power quality, enabling rapid responses to maintain production uptime.
• Leverage Data Insights
  Utilizes real-time analytics to optimize energy usage based on historical data trends.
• Enhance Equipment Longevity
  Improves the efficiency of equipment operation, reducing wear and extending lifespan through optimized power usage.
• Accurate Monitoring
  Provides precise measurements of critical energy resources, enhancing management capabilities.

Validation

Validation services ensure compliance in regulated industries, minimize risk, and follow proven validation processes to meet validation requirements across projects.

• Promote Compliance
  Ensures systems comply with strict FDA regulations for data integrity and security.
• Increase Efficiency
  Utilizes a consistent approach that enhances success rates in validation projects.
• Ensure Compliance
  Safeguards operational integrity by meeting necessary industry guidelines.
• Reduce Risk
  Proactive measures to identify and mitigate potential compliance issues.
• Maintain Records
  Provides detailed records that support audits and compliance checks.
• Enhance Customization
  Delivers a validation strategy tailored to specific operational needs.

On-Premises Monitoring

On-premises monitoring of plant floor automation and IT/OT systems to provide visibility, alerts, and performance insights from the facility level.

• Monitor Asset Health
  OT Vitals provides real-time updates on system status, helping your company proactively manage IT costs and mitigate operational risks.
• Consolidate Information
  Eliminates the need for static documentation and allows for easy updates as new devices are added.
• Receive Alerts Instantly
  Automated notifications via email or SMS help ensure quick responses to potential issues.
• Secure Your Assets
  Ensure that sensitive data is protected while still being accessible to authorized personnel.

Smart Manufacturing Consulting

Smart manufacturing consulting to help organizations adopt IIoT, AI, and data analytics; includes site assessments, IT/OT convergence guidance, and plant-floor control optimization to improve efficiency and decision-making.

• Unlock Actionable Insights
  Provides strategic advice to utilize IIoT and analytics for improved operations and decision-making.
• Understand Current Operations
  Conducts comprehensive assessments of existing operations to identify improvement opportunities.
• Enhance Efficiency
  Incorporates strategies focusing on efficiency, risk reduction, and agile decision-making for sustainable growth.
• Streamline Data Flow
  Facilitates integration between IT and OT systems for seamless operations and better data management.
• Enhance Decision-Making
  Implements intelligence solutions to derive actionable insights from manufacturing data.
• Provide Personalized Solutions
  Offers specialized consulting tailored to the unique challenges of clients to maximize effectiveness.
• Optimize Operations
  Enhances plant floor management through integrated control systems for increased efficiency.
• Align Automation with Goals
  Helps tailor automation strategies to align with key business objectives for better performance.