Catalytic Combustion Corporation Unclaimed

Provides advanced emission control solutions with durable precious metal catalysts.

Efficiently and safely combusts process vapors, ensuring low emissions and compliance.

Achieve effective noise reduction and emissions compliance with advanced housings and silencers.

High-performance mufflers designed for emission control and noise reduction in various engines.

Achieves stringent emission regulations while providing flexible installation options and comprehensive support.

Efficiently reduce emissions with advanced high-efficiency self recuperative technology.

Efficiently treats high contaminant concentrations with multi-mode operation for versatile applications.

Tailored emission control solutions for diverse industrial applications.

Enhance your emission-control systems with versatile and reliable accessories.

Engine and generator NOx control packages that combine SCR reactors, catalysts, reagent dosing and optional monitoring to achieve regulatory compliance for stationary and mobile power assets.

Systems that use catalytic beds and heat recovery to oxidize VOCs and HAPs at lower operating temperatures for continuous industrial emission control and energy-efficient abatement.

High-temperature combustion and enclosed flare technologies for destruction of high-concentration or variable-energy process vapors and emergency vent streams with high VOC destruction efficiencies.

Emission-control mufflers and noise-attenuation products engineered for on- and off-highway engines to meet emissions and sound requirements while maintaining engine performance.

Support equipment for reagent storage, transfer and dosing — including urea tanks, filling stations, transfer systems and compressors — used to enable SCR system operation and uptime.

Catalyst

Catalyst products are precious metal catalysts on multiple substrates used for emission control. Catalytic Combustion Corporation manufactures catalyst substrates in-house, enabling high quality, durable catalysts for industrial engines. Substrates include larger round brazed foil elements, smaller round elements formed by brazing or folding, and rectangular folded elements, all employing a herringbone foil pattern with cell densities from 75 CPSI to 600 CPSI.

• Ensures Long-lasting Performance
  The brazed foil design strengthens the catalyst structure to withstand high pressures and temperatures typical in industrial engine environments.
• Optimized Catalyst Efficiency
  The innovative design enhances the contact area for reactions, leading to improved emission reduction efficiency.
• Diverse Substrate Selection
  Offering a range of substrate materials, customers can select the best fit for their application, ensuring optimal performance.
• Custom Fit for Different Needs
  Various cell density options allow for customization based on specific emission control requirements.
• Reliable Long-term Performance
  Proven in various applications, these catalysts deliver consistent emission control results.
• Enhanced Flexibility in Design
  The advanced folding technique allows for compact configurations suitable for varied installations.

Enclosed Flare / Combustor

Catalytic Combustion’s Enclosed Combustor System is designed to safely burn combustible process vapors that have varying energy content. It provides a cost-effective solution for smokeless invisible flaring of many combustible process vapors, catering to steady state flows, batch processes, intermittent operations, or safe treatment of emergency vents. The combustor maintains efficiency with a typical 98% destruction rate and operates at optimal temperatures to effectively manage emissions.

• Achieves 98% Destruction Efficiency
  This feature guarantees compliance with environmental regulations by effectively treating harmful emissions.
• Eliminates Visible Flames
  This feature not only promotes a safer working environment but also adheres to strict emission regulations.
• Reduces Operating Costs
  This feature enables facilities to manage emissions economically while maintaining compliance.

Housings & Silencers

Catalytic Combustion's housings and silencers are expertly designed to help meet complex emissions regulations while providing enhanced sound attenuation. The advanced designs ensure years of reliable service in demanding installations. With a focus on reducing pollutants, their products are tailored to improve environmental compliance and operational efficiency.

• Ensures Compliance With Regulations
  By adhering to stringent emissions regulations, customers can maintain operational integrity and avoid potential penalties.
• Reduces Exhaust Noise Effectively
  With sound attenuation options for industrial to hospital-grade measures, CCC products enhance user comfort while minimizing noise pollution.
• Facilitates Easy Installation
  The modular approach aids in accommodating various configurations, ensuring a seamless fit in diverse applications.
• Provides Long-Lasting Performance
  Robust construction ensures the longevity and reliability of housings, maintaining efficiency in critical applications.

Mufflers

Catalytic Combustion Corporation designs, engineers, and manufactures emission control and sound attenuating control mufflers for OEMs and Off-Highway Engine Manufacturers. The company provides innovative solutions for a variety of engines, including popular brands such as Honda, Briggs & Stratton, and Caterpillar. These mufflers cater to gas, diesel, and propane-powered engines, ensuring compliance with strict emissions regulations.

• Design Custom Solutions
  We work collaboratively with manufacturers to create custom mufflers tailored to their specific emissions needs.
• Ensure Environmental Compliance
  Our products are engineered to comply with EPA and other environmental regulations, ensuring cleaner exhaust.
• Reduce Noise Pollution
  Our mufflers are engineered to minimize noise, enhancing the overall operational experience for users.
• Accommodate Gas And Diesel Engines
  Our mufflers can effectively handle emissions from diverse engine types, making them versatile for different applications.

Selective Catalytic Reduction (SCR) Systems

Selective Catalytic Reduction (SCR) Systems are compact emission-control packages for diesel and natural gas engines from 400 kW to 10 MW. They control NOx, CO, VOCs, HCs, PM, and NH3 slip in a single engineered system, enabling EPA Tier IV and IMO Tier III compliance for new or retrofit engines. They offer flexible indoor or outdoor mounting and adjustable inlet/outlet locations, with options for SCR reactor heating. Optional accessories include a Urea storage tank, air compressor, Urea filling station, Urea duplex transfer station, closed-loop control, continuous emissions monitoring, and remote monitoring. Parts & service support are available post-installation.

• Achieve Compliance
  Ensure that your engine meets the highest environmental standards.
• Comprehensive Emission Control
  Effectively manage multiple pollutants in a single solution.
• Flexible Installation
  Adapt the installation to fit various engine configurations and space requirements.
• Customizable Connections
  Easily fit your system to specific project requirements.
• Reliable Support
  Ensure long-term efficiency with dedicated service and support.
• Monitor Emissions
  Keep track of emission levels in real-time to maintain compliance and effectiveness.
• Enhance System Functionality
  Customize your SCR system with various add-on features to improve operation.
• Immediate Efficiency
  Speed up NOx reduction processes for enhanced performance.

Self Recuperative Catalytic Oxidizers

The Self Recuperative Catalytic Oxidizers are designed to efficiently reduce harmful emissions with high operational efficiency. Available in electric and gas-fired configurations, they utilize a high-efficiency heat exchanger to minimize operational costs, making them suitable for various industrial applications. The systems include advanced temperature control and can handle high levels of concentration, making them versatile in treating different emissions.

• Minimizes Operational Costs
  The high-efficiency heat exchanger enhances performance while reducing energy consumption, resulting in lower operational overhead.
• Ensures Effective Emission Control
  The systems ensure compliance with stringent environmental standards, making them a reliable choice for industries concerned about emissions.
• Accommodates Diverse Applications
  The ability to customize fuel sources allows for flexibility in operations, catering to different industrial requirements and regulations.
• Facilitates Easy System Oversight
  Remote monitoring enables operators to maintain optimal performance and reduce downtime through proactive management.
• Boosts Treatment Effectiveness
  Custom secondary components can be implemented to optimize treatment processes, particularly for specific contaminants.

Thermal Oxidizer

The Flame-Ox® oxidizer system is designed to handle high concentrations of contaminants, processing up to 100,000 ppm and suitable for rapid response situations. Its adaptability allows for three operating modes: Flame for heavily contaminated streams, Thermal for low concentrations, and Catalytic for the cleanest exhaust. This system is particularly effective for treating off-gas from soil vapor extraction and multi-phase extraction systems, featuring a recuperative design that recycles thermal energy for efficient operation.

• Adapts To Contaminant Levels
  This flexibility ensures optimal performance across different phases of contamination, improving overall efficiency.
• Minimizes Emissions
  Designed for high performance, it meets and exceeds regulatory standards for hazardous air pollutants.
• Improves Energy Efficiency
  This feature significantly lowers operational expenses while enhancing the overall sustainability of the system.
• Saves Installation Space
  Ideal for operations with limited space, ensuring a seamless integration into existing systems.

Custom Products

Catalytic Combustion Corporation collaborates with companies to develop custom emission control solutions tailored to specific processes that release volatile organic compounds (VOCs), hazardous air pollutants (HAPs), odors, or noise. Utilizing their expertise, CCC manufactures housing, formulates catalysts, and provides key accessories to ensure high-performance, effective emission control systems. This offering is essential for industries modifying processes or innovating new products, resulting in tailored solutions for cleaner, compliant operations.

• Create Tailored Solutions
  Catalytic Combustion works directly with companies to craft customized solutions that meet specific emission control challenges, enhancing compliance and operational efficiency.
• Reduce Emissions Effectively
  CCC's products target a wide range of pollutants, ensuring that manufacturing processes comply with environmental regulations while minimizing harmful emissions.
• Benefit from Engineering Expertise
  Clients can leverage CCC’s engineering resources to optimize their emission control systems for efficiency and compliance.
• Leverage In-House Manufacturing
  Having manufacturing capabilities allows CCC to produce customized components quickly, maintaining high standards of quality control.

Accessories

Accessories for emission-control systems, including urea storage tanks, urea filling stations, urea transfer systems, air compressors, insulation blankets, ladders, platforms, and free-standing supports.

• Store Urea Safely
  Available in standard sizes from 15 to 10,000 gallons, equipped with features like heat tracing and leak detection.
• Facilitate Easy Urea Supply
  Designed for seamless operation with bulk suppliers of diesel exhaust fluid (DEF).
• Efficiently Transfer Urea
  Ideal for projects with remote urea tank locations to ensure continuous supply.
• Provide Compressed Air
  Tailored for varying applications, ensuring reliable urea injection.
• Enhance Safety and Efficiency
  Minimize heat loss and protect personnel working around hot surfaces.
• Ensure Safe Access
  Facilitate maintenance and inspection of emission-control systems.